Sterile packaging failures are one of the leading causes of medical device recalls, and in Singapore’s medtech sector, the stakes are high. Whether you’re packaging a diagnostic kit, surgical implant, or IV tubing set, getting the right solution is critical for compliance, protection, and usability. This practical guide walks you through the pros and cons of flexible pouches vs. rigid trays, the differences between Tyvek® and medical-grade paper, and how to match packaging to sterilisation methods like EtO or gamma. You’ll also learn how Singapore-specific factors like HSA requirements and hospital workflows impact your packaging decisions. With real-world examples, material comparisons, and procurement insights, this guide helps medical device teams choose packaging that protects products, passes audits, and speeds time-to-market.